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Air filtration is a vital component in the pharmaceutical industry as it helps to maintain a clean and controlled environment during the production of drugs. The goal of air filtration is to remove particles, microorganisms, and other contaminants that can compromise the quality and safety of the final product.
Extensive studies have shown that up to 65% of energy spending at a pharmaceutical facility is related to moving air, and 77% of production downtime can be attributed to failures of equipment and environmental problems. To ensure the success of this process, it’s important to understand the different types of air filtration systems available, their effectiveness, and how to maintain them.
The Importance Of Clean Air In The Pharmaceutical Industry
Safety Of Products
Maintain A Controlled Environment For Pharmaceutical Production When You Improve Indoor Air Quality
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Clean air is of paramount importance in the pharmaceutical industry, as it helps ensure the quality and safety of the pharmaceutical products such as medicine and supplements. According to the International Society for Pharmaceutical Engineering (ISPE), indoor air quality (IAQ) is one of the most critical factors in maintaining a controlled environment for pharmaceutical production.
Airborne particles and microorganisms can contaminate drugs – this has detrimental effects especially for end consumers as it decreases effectiveness and may cause health hazards for patients. Studies have shown that even small amounts of contamination can significantly reduce product yield.
In fact, the International Society for Pharmaceutical Engineering (ISPE) estimates that up to 30% of all batch failures in the pharmaceutical industry are caused by poor air quality. To mitigate these risks, it is essential to invest in high-efficiency AAF Total Filtration Solutions (particulate and gas phase filtration) to regularly maintain IAQ and test them to ensure their continued effectiveness.
Employee Safety
In addition to the effects on product quality, poor air quality can significantly impact the safety of employees working in the pharmaceutical industry. Airborne particles and microorganisms can cause respiratory problems, allergies, and other health issues for workers. Furthermore, certain drugs and chemicals used in the production process can also be harmful if inhaled.
To protect the health and well-being of employees, it’s important to have proper filtration systems in place to protect your workers from inhaling contaminants and harmful by-products. A proper air filtration system can help employers meet these regulatory requirements and maintain safe working environments.
Improve Manufacturing Operations
Proper air filtration systems play a vital role in improving the overall efficiency and productivity of manufacturing operations. Airborne particles and microorganisms can cause equipment failure, leading to costly downtime and repairs. In addition, poor air quality can also lead to decreased yield and increased scrap rates.
Furthermore, in aseptic production areas where air quality is critical, good air filtration systems can also help to prevent cross-contamination and increase the overall efficiency of the production process. This is because proper air filtration systems will help to keep the aseptic area free from unwanted microorganisms.
Effective AAF Total Filtration Solutions To Improve Pharmaceutical Production
It’s important to understand the different types of air filtration systems available, their effectiveness, and how to maintain them in order to improve the overall efficiency of manufacturing operations and ensure the safety of employees and the quality of the final product.
Both Particulate & Gas Phase Filtration Systems Are Effective In Improving Pharmaceutical Production
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Typically, gas phase filtration solutions effectively improve pharmaceutical production by removing volatile organic compounds (VOCs), odours, and other gaseous contaminants from the air. These solutions work by adsorbing the VOCs and odours onto a filter media, which can be easily removed and replaced.
Gas phase filtration systems are particularly useful in the pharmaceutical industry because they can eliminate a wide range of unwanted contaminants, including organic solvents, acids, and bases commonly used in drug production.
One of the key benefits of gas phase filtration systems is that they can effectively remove VOCs and odours at low concentrations, making them well-suited for use in aseptic production areas. These systems also have a high capacity for adsorption, which means they can operate for long periods of time before needing to be replaced, resulting in less downtime and maintenance requirements.
Furthermore, gas phase filtration solutions are also efficient in terms of energy consumption, they can be designed to work with low-pressure drops, which means that they don’t require high energy consumption to operate. This can lead to cost savings for the facility.
In addition to gas phase filters, particulate filters are also an effective way to improve air quality in the pharmaceutical industry.
Particulate filters remove solid particles and microorganisms from the air, such as dust, mould, and bacteria. These filters are available in a range of efficiencies. They can be used in various applications, including HEPA filters which have high removal efficiency of up to 99.995% and are commonly used in cleanrooms and aseptic areas.
One of the most widely used gas phase filters is activated carbon media, which is also known as activated charcoal. It is a highly porous material that can adsorb many types of chemicals, gases, and odours. It is commonly used in air filtration systems to remove VOCs and other chemical contaminants. Activated carbon media can be used in different forms, such as pellets, granules, or in a packed bed, depending on the application.
Both particulate filters and gas phase filtration solutions provide a multi-stage filtration process that can effectively remove a wide range of contaminants from the air. This can help to maintain a clean and controlled environment, increase production efficiency, and improve the safety and well-being of everyone involved in your production facility.
Invest In AAF Total Filtration Solutions (Gas Phase Filter) For Your Pharmaceutical Production
Both particulate and gas phase filtration systems are essential components of the pharmaceutical manufacturing process. It helps to remove harmful particles and volatile organic compounds from the air, ensuring a sterile environment for both the workers and the final product. AAF Asia’s gas phase filters are designed to meet the specific needs of the pharmaceutical industry, providing the highest level of filtration efficiency and longevity.
As Asia’s leading air filtration company, we understand the importance of maintaining a clean and safe environment, and we are committed to providing the best solutions to meet these needs. Contact us to learn more about how our particulate and gas phase, HEPA, ULPA Filters, and other filtration solutions can help your pharmaceutical production.