Customer Profile
Pharmaceutical Factory
- Globally Exporting Manufactured Products
- Over 1.3 Million USD Registered Capital
- Local Modern Drug Manufacturer since 1960’s
Situation
Pharmaceutical Factory Filtration Solutions
As part of their SOP, this leading pharmaceutical factory in Thailand conducted tests on the current HEPA filter installed in their ovens, which failed after the burn-in process. This major problem has affected their productivity due to downtime. The pharma-factory needs the perfect solution by getting the right, high quality and good performance filter that can help them save cost and time on filter replacement.
AAF challenged the customer to try the AAF ATMCU High Temperature H13 HEPA filter in their oven, which is better suited to their application requirements. AAF also dared them to use two different ovens, one with AAF filter and the other with their existing brand.
Challenges 1 – Filters that can withstand high temperature condition in the ovens
Challenges 2 – High quality and good performance filter
Challenges 3 – Save cost on future filter replacement
Right after testing at normal temperature, they conducted another burn-in testing process which impressed their QA department with the outstanding quality performance of the AAF filter. Due to the tremendous stress and strain or expansion and contraction of the filter when exposed to these higher temperatures and cycles, the chances of a filter passing at 0.01 percent penetration are often minimal, but it did. With the astounding test results, the QA manager at the pharma-factory felt confident in the AAF filter and decided to switch all of their oven filters to AAF.
The media and components of the AAF ATMCU High Temperature H13 HEPA filter are designed to withstand temperatures of up to 400°C for an hour, and the structure is designed to withstand high temperatures while maintaining consistent performance throughout its lifetime. The customer is confident with the AAF filter and in their ability to run production at full capacity without fear of failure in the filtration process.
The Maximized Total Cost of Ownership achieved as the customer benefits not only from reduced frequency of filter replacement and reduced downtime, as well as from the lower hidden costs of labor, disposal and other related expenses.
Recommended Product & Solution
Healthcare
Clean air is vital in hospital and healthcare facility operations to protect patients, staff and visitors from airborne diseases and infections, as well as to provide a comfortable, healthy and odour-free environment.
Indoor Air Quality
Indoor Air Quality (IAQ) is a term that refers to the air quality in your building, breathed in every day by the building’s occupants. The pollution levels in indoor air can be up to 5 times higher than outdoor levels, and people spend more than 90% of their time indoors.
Air Filtration Audit
A thorough air filter audit of your HVAC systems is the first step that AAF International takes in order to provide you with professional guidance and analysis for cost savings and risk reduction. By conducting this audit, we will be able to understand exactly how you compare to the best practices of companies that are similar to you.
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